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ELV 101
Term 1
3 credits

Elevator Fundamentals, Traction Machines, and Hydraulic Systems

This foundational course introduces technicians to the core mechanical, hydraulic, and structural principles governing modern vertical transportation systems. Students explore hoistway construction, guide rail geometry, counterweight balancing, and suspension rope dynamics, including calculations for roping ratios and mechanical advantage. The curriculum thoroughly examines both geared and gearless traction machines, focusing on drive sheave grooving, electromechanical braking assemblies, and friction interfaces. In the hydraulic segment, learners study fluid mechanics, positive displacement pumps, flow regulation valves, cylinder packing, and direct or roped plunger assemblies. Emphasizing trade practices, maintenance routines, and diagnostic troubleshooting, the course combines theoretical analysis with applied mechanical training to prepare technicians for advanced field service across standard passenger and freight configurations. Students develop proficiency in evaluating component wear, performing system alignments, and verifying operating parameters to ensure reliable mechanical and hydraulic performance throughout the elevator lifecycle.

InstructorJacob Calhoun

Course outline

Lectures, virtual labs, and graded assignments — completed in your browser.

01Lesson 1: Hoistway Architectural Layouts and Structural Foundationslecture
02Lesson 2: Guide Rails, Brackets, and Counterweight Assemblieslecture
03Lesson 3: Wire Rope Dynamics, Sheave Profiles, and Roping Configurationslecture
04Hands-on Lab: Guide Rail Alignment and Hoist Rope Tension Balancinglab
05Lesson 5: Geared and Gearless Traction Machine Constructionlecture
06Lesson 6: Traction Friction Principles and Drive Sheave Maintenancelecture
07Lesson 7: Electromechanical Braking Systems and Kinetic Energy Absorptionlecture
08Hands-on Lab: Traction Machine Brake Disassembly, Setup, and Wear Measurementlab
09Lesson 9: Fundamentals of Hydraulic Lifting Systems and Fluid Staticslecture
10Lesson 10: Hydraulic Power Units, Reservoirs, and Submersible Pumpslecture
11Hands-on Lab: Hydraulic Control Valve Calibration and Relief Pressure Settinglab
12Lesson 12: Hydraulic Cylinders, Plungers, Packing Replacements, and Rupture Protectionlecture
13Lesson 13: Hydraulic Fluid Diagnostics, Contamination Control, and Filtrationlecture
14Capstone Service Project: Comprehensive Mechanical and Hydraulic Baseline Inspectionassignment

Syllabus

["Week 1: Lesson 1: Hoistway Architectural Layouts and Structural Foundations", "Week 2: Lesson 2: Guide Rails, Brackets, and Counterweight Assemblies", "Week 3: Lesson 3: Wire Rope Dynamics, Sheave Profiles, and Roping Configurations", "Week 4: Hands-on Lab: Guide Rail Alignment and Hoist Rope Tension Balancing", "Week 5: Lesson 5: Geared and Gearless Traction Machine Construction", "Week 6: Lesson 6: Traction Friction Principles and Drive Sheave Maintenance", "Week 7: Lesson 7: Electromechanical Braking Systems and Kinetic Energy Absorption", "Week 8: Hands-on Lab: Traction Machine Brake Disassembly, Setup, and Wear Measurement", "Week 9: Lesson 9: Fundamentals of Hydraulic Lifting Systems and Fluid Statics", "Week 10: Lesson 10: Hydraulic Power Units, Reservoirs, and Submersible Pumps", "Week 11: Hands-on Lab: Hydraulic Control Valve Calibration and Relief Pressure Setting", "Week 12: Lesson 12: Hydraulic Cylinders, Plungers, Packing Replacements, and Rupture Protection", "Week 13: Lesson 13: Hydraulic Fluid Diagnostics, Contamination Control, and Filtration", "Week 14: Capstone Service Project: Comprehensive Mechanical and Hydraulic Baseline Inspection"]